PLC Industrial Filter Data Acquisition IoT Solution

A large steel enterprise extensively utilizes circulating cooling water systems in its production processes to maintain safe operating temperatures for machinery and equipment.

 As the circulating cooling water system is an open system, dust, impurities from the air, and scale from the pipelines can enter the water, deteriorating water quality. An increase in impurities can easily clog the copper tubes of heat exchangers, reducing heat exchange efficiency and affecting the overall performance of the cooling system.

Therefore, industrial filters are often installed to remove impurities from raw materials or products, ensuring product quality.

 In response, Wutongbolian offers a PLC industrial filter data acquisition system to enable intelligent monitoring and management of filters, promptly detecting potential issues such as clogging and leaks, and maintaining safe and stable production operations.

By integrating PLCs into the Wutongbolian PLC data acquisition gateway, real-time equipment status parameters can be collected and transmitted via 5G/4G/WIFI/Ethernet networks to a cloud platform or upper computer.

 This allows for unified management and monitoring of devices connected to the system, enabling the viewing of device status, operating parameters, alarm events, and configuration screens, and facilitating timely actions.

Implemented Functions:

1. Real-time Monitoring: The system can continuously monitor key parameters of filters, such as pressure differential, flow rate, and temperature, 24/7. Upon detecting abnormalities, it immediately triggers alarms, notifying operators to take prompt action.
2. Intelligent Early Warning: Based on intelligent alarm rules, the system monitors filter fault parameters and actively issues early warning signals via WeChat, SMS, email, etc., providing a scientific basis for enterprises to schedule maintenance plans.
3. Configuration Screen Monitoring: Through a cloud configuration platform, personalized configuration screens can be realized, allowing enterprise management personnel to remotely view the operating status and parameters of various filters and perform management and control.
4. Optimized Production Scheduling: Based on the analysis of filter operation data, management personnel can intelligently adjust production processes to avoid production interruptions caused by filter failures, improving overall production efficiency.
5. Reduced Maintenance Costs: The Device Maintenance Express enables remote PLC programming, debugging, and program uploading and downloading, enhancing work efficiency and reducing the frequency of on-site visits.